Measuring · CS-FM-01

How to measure for a furling mainsail

In-mast and in-boom mains — including the one-decimal measurement that decides whether the sail feeds at all.

A furling main lives or dies on its luff rope and its entry gate. These are the coded values on our furling-mainsail form (CS-FM-01). Everything is in centimetres — including the luff rope, which is why you will see it written as 0.8 rather than 8.

Before you put a tape on anything

Attach a non-stretch tape and retrieval line to the main-halyard shackle or head fitting, hoist to the maximum, and record Lp/P and Lw before lowering. Identify every lower bearing before you start measuring — deciding what counts as “the tack” after the tape is up is how the numbers go wrong.

The coded measurements

CodeWhat it is, and where the tape goesWhere
Lp / PLuffMaximum main-halyard hoist down to the tack fitting.
LwLeechMaximum main-halyard hoist to the clew connection.
Ld / EFootTack fitting to the clew connection, or to the boom black band.
ATack to furler entryTack bearing to the furler entry. Leave it blank if your hardware differs from the diagram on page 1 — don't force it.
BBackstay clearanceAft mast face to the backstay, horizontal at boom level.
CLuff-rope diameterThe rope in your luff, in centimetres. An 8 mm rope is entered as 0.8. Get this wrong and the sail will not feed into the foil.

What we deliberately leave blank

Code D — mast-crane clearance — stays empty on your form. Not an oversight: we won't fill it until we've verified a model-specific datum from your mast reference and a square-ruler photo. The form asks for the mast reference, the furler reference, the sail number and the clew UV protection colour instead. A blank we can see is safer than a number we guessed.

The rule that runs through every form we print

If you aren’t sure of a bearing, leave it blank and tell us. Our forms say it on every page, and it isn’t politeness — it’s arithmetic. A blank is a question we can answer with one phone call. A guess is indistinguishable from a measurement, so it survives all the way to the cutting floor and comes back as a sail that doesn’t fit. We would rather have four honest numbers and a note than five numbers where one is fiction.

Or don’t measure anything at all

The easiest measurement is the sail you already own. Bag it, send it, and we’ll do all of this on a flat loft floor with proper tension — then send you the production dimensions to approve before we cut.